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Reamer & conduit bundle size calculator

What size to backream a bore for your product, whether that is a single pipe or a bundle of conduits. Enter the pipe size (and how many), pick your backream factor, and get the hole size to ream.

3"
recommended reamer (1.5×)
2"
product OD

A bigger hole pulls easier but uses more fluid and makes more spoil, so most crews ream about 1.5× the product envelope and step up for long shots, rock, or tight-clay swell. Bundle sizes assume the conduits pull as a tight cluster; a loose or oddly-shaped bundle needs a bit more room.

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What size should I ream a bore? A common rule is about 1.5 times the outside diameter of what you are pulling, so a single 2 inch product reams to roughly 3 inches. Step up toward 2 times for long shots, rock, or tight clay that swells, and hold nearer 1.25 to 1.5 in clean, stable soil where you want to save fluid and spoil.

Common questions

What size should I ream a bore?

A common rule is about 1.5 times the outside diameter of what you are pulling, so a single 2 inch product reams to roughly 3 inches. Step up toward 2 times for long shots, rock, or tight clay that swells, and hold nearer 1.25 to 1.5 in clean, stable soil where you want to save fluid and spoil.

How do I figure the diameter of a conduit bundle?

For equal conduits pulled as a tight cluster, the bundle diameter is a fixed multiple of one conduit's OD: two side by side is 2 times, three is about 2.15 times, four is about 2.41 times, and seven (a hex around a center) is 3 times. The calculator uses these packing ratios, then applies your backream factor to that envelope.

Why not just ream the hole the same size as the pipe?

Friction and clearance. A hole cut to the exact product size binds, because the pipe has nowhere to move and the drilling fluid has no annulus to carry cuttings out. Over-reaming gives room for the pull and for spoil to flow back, which is what keeps the product from getting stuck.

Does a bigger reamer always pull easier?

Easier, but not free. A larger hole lowers pull friction, but it also uses more drilling fluid, makes more spoil to manage, and takes longer to ream. The 1.5 times rule is the usual balance; go bigger only when the pull length or ground calls for it.

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TrackOver's UtilityOps tracks footage, reels, 811 mark-outs, permits, splices, and a bore log with depth of cover, plus crew-readable route maps from your KMZ designs and a live build link for the prime.

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